Aegis Orbital Compute Node (AOCN)

LEO compute architecture constrained by power generation, heat rejection, and serviceability

AOCN in low Earth orbit with large radiator panels and solar arrays
Rev. 1.1 — Assumption Review. This revision corrects an internal inconsistency in the thermal control section (operating temperature vs. stated heat rejection rate), clarifies that solar array area is a co-equal structural driver alongside radiators, and adds notes on eclipse buffering mass. Substantive conclusions are unchanged.

Program Positioning

The Aegis Orbital Compute Node (AOCN) is a modular compute platform intended for deployment in Low Earth Orbit (LEO). The architecture is sized and organized around first-order physical constraints: electrical power generation, waste heat rejection, radiation environment, and on-orbit serviceability.

AOCN is not intended to replicate terrestrial data centers in orbit. It is structured as an orbital compute accelerator for workloads where power density, thermal isolation, or space adjacency dominate over latency or interactive access.

Design Constraints and Assumptions

System Architecture Overview

Orbit 500–600 km circular LEO
Eclipse fraction ~35% worst-case (β = 0°); improves toward sun-synchronous geometries
Compute Payload COTS GPUs and accelerators with ECC and checkpointing
Thermal Control Pumped liquid loops feeding deployable radiator panels
Radiator outlet temperature 290–330 K, dictated by COTS GPU thermal limits (junction ≤ 363 K)
Radiator Area 1,500–3,500 m² per MW sustained input
Revised from prior estimate; see thermal assumptions section below
Solar Array Area ~2,500 m² per MW electrical output
Co-equal structural driver; ~29% efficient triple-junction GaAs at LEO solar constant (1,361 W/m²)
Power 1–5 MW class solar arrays with eclipse buffering
Eclipse buffering: ~580 kWh per MW at worst-case 35-min eclipse; ~2.6 tons Li-ion per MW
Shielding Aluminum hull + targeted water shielding
Orbit Eclipse Orbital period ~96 min at 550 km; eclipse ~35 min worst-case
Battery or power-down strategy required; full-power eclipse operation imposes significant battery mass penalty

At steady state, essentially all electrical input power is rejected as heat. Radiator geometry, operating temperature, and loop architecture therefore set the upper bound on continuous compute output. Solar array area is a comparable structural driver that was understated in prior documentation.

Thermal Assumptions: Corrected

The prior version stated a radiator operating temperature of 350–450 K alongside a heat rejection rate of 500–1,000 W/m². These figures are internally inconsistent. The Stefan-Boltzmann law governs radiative heat rejection; at 350–450 K, a two-sided panel with emissivity ε ≈ 0.88 would reject 1,500–4,100 W/m², not 500–1,000 W/m². The lower figure is only consistent with much cooler operating temperatures.

The correct framing depends on which constraint drives the design:

Option A — COTS GPU thermal limits drive operating temperature

Commercial GPUs have junction temperature limits of approximately 363 K (90 °C). A practical cooling loop delivers coolant to the radiator at roughly 300–330 K after accounting for thermal resistance across the cold plate and heat exchanger. At these temperatures, the two-sided rejection rate is approximately 490–760 W/m² (theoretical), falling to 300–550 W/m² after applying a 0.6 effective factor for solar loading, view-factor losses, and degradation margin. This supports a radiator area requirement of roughly 1,800–3,300 m² per MW.

Option B — Higher operating temperature reduces radiator area

If a different compute architecture (e.g., high-temperature ASICs or future hardware) can tolerate junction temperatures allowing 350–400 K coolant outlet temperatures, the effective rejection rate rises to approximately 900–1,500 W/m², reducing area requirements to roughly 650–1,100 m² per MW. This path is not consistent with current COTS GPU constraints.

Revised working assumption for AOCN v1.0 (COTS hardware baseline): radiator outlet temperature 290–330 K, effective heat rejection ~300–550 W/m², radiator area 1,800–3,300 m² per MW. The prior upper bound of 5,000 m²/MW is overly conservative; the prior lower bound of 2,000 m²/MW remains within range.

Radiator Outlet Temp Two-sided Rejection (theoretical) Effective (~×0.6 margin) Area per MW (effective)
275 K (2 °C)571 W/m²343 W/m²2,920 m²
300 K (27 °C)808 W/m²485 W/m²2,060 m²
325 K (52 °C)1,113 W/m²668 W/m²1,497 m²
350 K (77 °C) ✕ exceeds COTS limits1,498 W/m²899 W/m²1,113 m²
400 K (127 °C) ✕ exceeds COTS limits2,555 W/m²1,533 W/m²652 m²
Correction summary: The 350–450 K operating temperature range in prior documentation is incompatible with COTS GPU cooling requirements. The correct radiator outlet temperature for this architecture is approximately 290–330 K. Heat rejection rates of 500–1,000 W/m² are plausible at this range with margins applied, but should not be paired with the 350–450 K label.

Solar Arrays: A Co-Equal Structural Driver

Prior documentation emphasized radiator area as the dominant system driver. Solar array area is comparable in scale and should be treated with equal weight in structural and launch planning.

Solar constant at LEO ~1,361 W/m²
Array efficiency (GaAs triple-junction) ~28–30%
Array area per MW output ~2,450–2,600 m²
Array specific power ~150–200 W/kg (modern deployable arrays)
Array mass per MW ~5–7 metric tons
Eclipse buffering mass per MW ~2.6 tons (Li-ion at 225 Wh/kg, 35-min worst-case eclipse)

At 1 MW, the solar array footprint (~2,500 m²) is comparable to the radiator footprint (~1,800–3,300 m²). Both are dominant structural and deployment drivers. Neither is negligible. Total deployed surface area for a 1 MW node approaches 4,000–6,000 m² combining both functions.

An alternative architecture worth evaluating: throttle compute during eclipse periods rather than buffering full power in batteries. At 1 MW sustained input, worst-case eclipse buffering requires ~580 kWh (~2.6 tons of batteries). Designing for 60–70% duty cycle instead substantially reduces battery mass while maintaining high average throughput for non-latency-sensitive workloads.

Scale Reference (Updated)

Radiator and solar array sizing are included here for physical scale reference. One American football field (including end zones) has an area of approximately 5,350 m².

Radiator Area (revised) 1,800–3,300 m² per MW
(~0.34–0.62 football fields per MW)
Solar Array Area ~2,500 m² per MW
(~0.47 football fields per MW)
Combined deployed area (1 MW node) ~4,300–5,800 m² total
(~0.8–1.1 football fields)
Design implication Both radiators and solar wings are first-order structural infrastructure. Neither can be treated as secondary in deployment or assembly planning.

Operational Concept

Modularity & Scaling

As deployable surface area increases, structural flexibility, attitude control authority, deployment complexity, and fault-domain size increase nonlinearly. Beyond a moderate scale, distributing capability across multiple nodes becomes simpler than increasing the size of a single structure.

Representative v1.0 Node Specifications (Revised)

Total Mass 40–80 metric tons
Includes structure, shielding, compute racks, solar arrays, batteries, and thermal hardware
Electrical Input 1–2 MW
Compute Accelerator Power 200–500 kW (total rack TDP)
All accelerator power ultimately becomes waste heat; this figure represents accelerator TDP, not "useful output"
Radiator Area (revised) 1,800–3,300 m² per MW sustained input
Revised down from prior 2,000–5,000 m²/MW; based on corrected 300–330 K operating temperature
Solar Array Area ~2,500–5,000 m² (1–2 MW)
Shielding Mass 15–50 tons (water + structure)
Battery Mass (eclipse buffer) ~2.6–5.2 tons (1–2 MW, worst-case eclipse)
Throttle-on-eclipse strategy can substantially reduce this
Operational Life 10–15 years per node with modular refresh

Architectural Summary

In orbit, compute hardware is not the primary scaling constraint. Power generation and heat rejection dominate system size, mass, and operational complexity.

AOCN treats these constraints explicitly and organizes compute capability around infrastructure that can be assembled, serviced, and expanded using current spaceflight technologies. This revision corrects the thermal operating temperature assumption to align with COTS GPU constraints, establishes solar array area as a co-equal structural driver alongside radiators, and adds eclipse buffering mass as a planning consideration.

Technical Reference

Full technical overview of AOCN — positioning, architecture, thermal scaling, and LEO operating assumptions — in a printable PDF format.

View / Technical Dossier (PDF) — Rev. 1.1
If the PDF doesn't open in your browser, right-click and choose "Save Link As…"